Multi Profile Drywall Stud & Track Roll Former DST600
Product Description
The DST600 machine which named Drywall metal stud and track machine, is specialized produce multi profiles stud and tracks with just one machine. They are used on interior wall framing and non-bearing wall framing. The non-bearing studs has light weight, thinner thickness and faster assembling features. The DST600 is an automatically size changing machine. It just take 60 seconds to change the maximum stud size to the minimum stud size. Width the auto bundle device and the auto stacking machine, the machine can help our clients to save $100, 000 labor cost yearly.
Profile Drawing:
Components for DST600
Part 1
3T automatic de-coiler
set
1
Part 2
Coil feeding & Leveling system
set
1
Part 3
Roll forming system
set
1
Gear box transmission
Part 4
Fly punching system
set
1
Part 5
Servo fly cutting system
set
1
Part 6
PLC control station
set
1
Part 7
Hydraulic system
set
1
Part 8
Packing system
set
1
Full automatically
Part 9
Tools & Spare parts
set
1
Includes operation manual
Part 10
Inkjet printer
set
1
Machine Flow Chart Layout:
Machine Video:
Machine Pictures:
Steel Coil Specs
Raw Material
Galvanized Steel & H.R
Material Thickness
20-25gauge
Yield Strength
250Mpa-450Mpa
Tensile Strength
350Mpa-500Mpa
Part 1: Hydraulic De-coiler
Loading Capacity
3 Ton
Application
It is used to support the steel coil and uncoil it in a turntable way. Hydraulic power tensioning and loosening, automatic feeding.
Coil Inner Diameter
450-550 mm (adjustable)
Coil Width
300 mm
Part 2&3: Leveling & roll forming system
Note:1) There is hand wheel on the feeding part, easy for you adjust the feeding size when produce different sizes of products2) The guiding device, easy for the material go into the machine smoothly and quickly.3) Please check the yellow box, there is oil drip device on the feeding part, it can make oils on the products, to protect the final products against corrosion4) We use split rollers to make one machine to produce different sizes of drywall studs, you can adjust the size automatically by PLC
Rolling shaft
Shaft material: 45# steel
Please check photos on right side, it is show you when you produce different size of stud or track, just adjust the wheel manually, the roller spacer will form to the size you need, and produce the profile you asked.
Shaft diameter: 50 mm
Tempering treatment
Roller
Roller material: Cr12
Quenched treatment
Rolling station number
18 stations
Work speed
0-45 m/min
Machine frame
Base use high quality H steel; Vertical iron arch casting frame structure
Bearing
Chinese famous brand Harbin ( high quality)
Work power
7.5 kw+11kw
Transmission
By Gear box
Part 4: PLC Control System
Note: There are two screens on the PLC control station, one screen is used to set the product size you want to produce, then the machine will adjust automatically according to what you set, another screen is used to set the speed, length and other specifications of the machine.
Frequency brand
Delta (original)
PLC & Screen brand
Xinjie, China
Screen type
Touch screen & buttons
Screen language
English/Chinese
Encoder
Omron
Low pressure electrical part brand
Schneider
Function
1. Computer used to control length & quantity. Machine will automatically cut to length and stop when required quantity is achieved;
2. Length inaccuracy can be amended easily
Part 4: Hydraulic System
Feature
The cutter with different sizes according to the product dimension.
Work type
Servo flying Hydraulic cutting system Servo flying Punching system
Servo motor power
YASKAWA 2.3 kw
Hydraulic power
5.5+5.5 kw
Driving method
By pillar type Cylinder
Cutter material
GB-Cr12
Cutting length tolerance
±1mm
Cutting feature
Flying cutting. When the machine cutting it will not stop
Part 5: Automatic stacker & bundling machine
This device automatically packs studs and track members and then auto bundles with belts.Then transfer the bundled studs to the ground conveyor.
Table quantity
1 set
Profile length
Within 4m per piece
Maximum speed
70m per minute
Dimension
8.5m x 2.5m
Application:
Description
Machine Quick Details
Why Choose us
Description
The DST600 machine which named Drywall metal stud and track machine, is specialized produce multi profiles stud and tracks with just one machine. They are used on interior wall framing and non-bearing wall framing. The non-bearing studs has light weight, thinner thickness and faster assembling features. The DST600 is an automatically size changing machine. It just take 60 seconds to change the maximum stud size to the minimum stud size. Width the auto bundle device and the auto stacking machine, the machine can help our clients to save $100, 000 labor cost yearly.
Profile Drawing:
Components for DST600
Part 1
3T automatic de-coiler
set
1
Part 2
Coil feeding & Leveling system
set
1
Part 3
Roll forming system
set
1
Gear box transmission
Part 4
Fly punching system
set
1
Part 5
Servo fly cutting system
set
1
Part 6
PLC control station
set
1
Part 7
Hydraulic system
set
1
Part 8
Packing system
set
1
Full automatically
Part 9
Tools & Spare parts
set
1
Includes operation manual
Part 10
Inkjet printer
set
1
Machine Flow Chart Layout:
Machine Video:
Machine Pictures:
Steel Coil Specs
Raw Material
Galvanized Steel & H.R
Material Thickness
20-25gauge
Yield Strength
250Mpa-450Mpa
Tensile Strength
350Mpa-500Mpa
Part 1: Hydraulic De-coiler
Loading Capacity
3 Ton
Application
It is used to support the steel coil and uncoil it in a turntable way. Hydraulic power tensioning and loosening, automatic feeding.
Coil Inner Diameter
450-550 mm (adjustable)
Coil Width
300 mm
Part 2&3: Leveling & roll forming system
Note:1) There is hand wheel on the feeding part, easy for you adjust the feeding size when produce different sizes of products2) The guiding device, easy for the material go into the machine smoothly and quickly.3) Please check the yellow box, there is oil drip device on the feeding part, it can make oils on the products, to protect the final products against corrosion4) We use split rollers to make one machine to produce different sizes of drywall studs, you can adjust the size automatically by PLC
Rolling shaft
Shaft material: 45# steel
Please check photos on right side, it is show you when you produce different size of stud or track, just adjust the wheel manually, the roller spacer will form to the size you need, and produce the profile you asked.
Shaft diameter: 50 mm
Tempering treatment
Roller
Roller material: Cr12
Quenched treatment
Rolling station number
18 stations
Work speed
0-45 m/min
Machine frame
Base use high quality H steel; Vertical iron arch casting frame structure
Bearing
Chinese famous brand Harbin ( high quality)
Work power
7.5 kw+11kw
Transmission
By Gear box
Part 4: PLC Control System
Note: There are two screens on the PLC control station, one screen is used to set the product size you want to produce, then the machine will adjust automatically according to what you set, another screen is used to set the speed, length and other specifications of the machine.
Frequency brand
Delta (original)
PLC & Screen brand
Xinjie, China
Screen type
Touch screen & buttons
Screen language
English/Chinese
Encoder
Omron
Low pressure electrical part brand
Schneider
Function
1. Computer used to control length & quantity. Machine will automatically cut to length and stop when required quantity is achieved;
2. Length inaccuracy can be amended easily
Part 4: Hydraulic System
Feature
The cutter with different sizes according to the product dimension.
Work type
Servo flying Hydraulic cutting system Servo flying Punching system
Servo motor power
YASKAWA 2.3 kw
Hydraulic power
5.5+5.5 kw
Driving method
By pillar type Cylinder
Cutter material
GB-Cr12
Cutting length tolerance
±1mm
Cutting feature
Flying cutting. When the machine cutting it will not stop
Part 5: Automatic stacker & bundling machine
This device automatically packs studs and track members and then auto bundles with belts.Then transfer the bundled studs to the ground conveyor.
